ZRS Cores for High-frequency Tube Welding

ZRS-cores are characterized by a large mass of ferrite material in combination with with deep grooves, that allows to provide a high optimal cooling of the entire core, which in its turn increases the useful lifetime of the ferrite core and improves the quality of the weld.

ZRS-configured ferrite cores are recommended usually for a use in production of through-pass impeders having a protective casings’s outer diameter of up to 32 mm.

ZRS-Cores List

ZRS
Size type (D / L )
[mm]
Ordering code 
(*=0 - IPH) 
(*=1 - IPH2)
Outer Diameter
[mm]
L
[mm]
Number of grooves   Longitudinal Structure
Recommended 
Inner Diameter
of a case
[mm]
ZRS 5/200 B67410Z0300X69* 5±0,25 200±3,0 6 Integer 6
ZRS 6/200 B67410Z0301X69* 6±0,25 200±3,0 6 Integer 7
ZRS 6,2/200 B67410Z0336X69* 6,2±0,25 200±3,0 6 Integer 7
ZRS 7/200 B67410Z0302X69* 7±0,25 200±3,0 6 Integer 8
ZRS 7,5/200 B67410Z0323X69* 7,5±0,25 200±3,0 6 Integer 9
ZRS 8/200 B67410Z0303X69* 8±0,25 200±3,0 6 Integer 9
ZRS 8,5/200 B67410Z0324X69* 8,5±0,25 200±3,0 6 Integer 10
ZRS 9/200 B67410Z0304X69* 9±0,30 200±3,0 6 Integer 10
ZRS 9,5/200 B67410Z0325X69* 9,5±0,30 200±3,0 6 Integer 11
ZRS  10/200 B67410Z0305X69* 10±0,325 200±3,0 8 Integer 11
ZRS 10,5/200 B67410Z0326X69* 10,5±0,30 200±3,0 8 Integer 12
ZRS 11/200 B67410Z0306X69* 11±0,35 200±3,0 8 Integer 12
ZRS 12/200 B67410Z0307X69* 12±0,35 200±3,0 8 Integer 13
ZRS 13/200 B67410Z0308X69* 13±0,40 200±3,0 8 Integer 14
ZRS 14/200 B67410Z0309X69* 14±0,40 200±3,0 8 Integer 15
ZRS 15/200 B67410Z0310X69* 15±0,45 200±3,0 8 Integer 16
ZRS 16/200 B67410Z0311X69* 16±0,50 200±3,0 8 Integer 17
ZRS 17/200 B67410Z0312X69* 17±0,50 200±3,0 8 Integer 18
ZRS 18/200 B67410Z0313X69* 18±0,55 200±3,0 8 Integer 19
ZRS 19/200 B67410Z0314X69* 19±0,55 200±3,0 8 Integer 20
ZRS 20/200 B67410Z0315X69* 20±0,60 200±3,0 8 Integer 21
ZRS 21/200 B67410Z0316X69* 21±0,60 200±3,0 8 Integer 22
ZRS 22/200 B67410Z0317X69* 22±0,55 200±3,0 8 8 elements* 23
ZRS 23/200 B67410Z0318X69* 23±0,60 200±3,0 8 8 elements* 24
ZRS 24/200 B67410Z0319X69* 24±0,60 200±3,0 8 8 elements* 25
ZRS 25/200 B67410Z0320X69* 25±0,65 200±3,0 8 8 elements* 26
ZRS 27/200 B67410Z0322X69* 27±0,75 200±3,0 8 8 elements* 28
ZRS 30/200 B67410Z0321X69* 30±0,75 200±3,0 8 8 elements* 31

* —ZRS-core consists of 8 toroidal cores which are glued together with a special compound.

When producing impeders, a correct choice of casing inner diameter should be carefully traced. Decreasing of casing inner diameter down to a value that is lesser than a recommended value may hinder a correct insertion of cores.